INTAKE-AIR SYSTEM REMOVAL/INSTALLATION


BHE011301005W05

Warning
• A hot engine and intake-air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake-air system.
• Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure" when servicing the fuel system. (See BEFORE REPAIR PROCEDURE.)

1. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT.)

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

1
Air hose
2
Air cleaner cover
3
VFAD solenoid valve (13B-MSP (High power))
4
Vacuum chamber (13B-MSP (High power))
5
Air cleaner element
6
Air cleaner case
7
Throttle body
8
Extension manifold (upper)
9
Extension manifold (lower) (13B-MSP (High power))
10
Oil filler pipe
11
AIR solenoid valve
12
SSV solenoid valve
13
VDI solenoid valve
14
Air cleaner insulator
15
Bracket (13B-MSP (High power))
16
APV motor (13B-MSP (High power))
17
Fresh-air duct

Fresh-air Duct Removal Note

1. Remove the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION.)

Fresh-air Duct Installation Note

1. Install the clips.

2. Tighten the bolt to the specified torque.

Tightening torque
7.8-10.8 N·m {79-111 kgf·cm, 69.0-95.6 in·lbf}

Air Cleaner Insulator Installation Note

1. Temporarily tighten nuts.

2. Temporarily tighten bolts.

3. Tighten the nuts to the specified torque.

4. Tighten the bolts to the specified torque.

Tightening torque
7.8-10.8 N·m {79-111 kgf·cm, 69.0-95.6 in·lbf}

Air Hose Installation Note

1. Align the alignment marks with the air hose notches.